Plastic pallets are a type of pallet made entirely of plastic, which is a synthetic material composed of polymers that are capable of being molded into various shapes and sizes. Plastic pallets were created in response to several issues associated with traditional wooden pallets. For example, wooden pallets are often susceptible to rot, splinters, and damage from exposure to moisture. They can also be difficult to clean and are susceptible to insect infestations. Plastic pallets, on the other hand, are resistant to these issues and can be easily cleaned with a pressure washer. As a result, they have gained popularity in recent years over traditional wooden pallets. Read More…
Plastic PalletsPallets, or skids, are platforms used for product storage and transportation. Plastic pallets and plastic skids are contemporary replacements for wooden and metal pallets.
TMF Corporation manufactures and supplies the Protech 4048 heavy duty plastic pallet. With inventory on hand, we have the ability quickly deliver and pallets we have in stock, including the FM approved Protech 4048 with color options, four-way entry and more.
At Premier Handling Solutions, we provide warehouse equipment solutions that improve overall productivity, safety and speed throughout the manufacturing, warehousing, distribution, consumption, storage and disposal process. Browse our selection of pallets, inverters, tippers, wire containers, and pallet dispensers to find the perfect product for your application.
Triple Diamond Plastics is a leading specialist in providing innovative plastic packaging solutions, focusing on plastic containers, plastic pallets, and reusable packaging. With a commitment to quality, sustainability, and custom-designed solutions, Triple Diamond Plastics has emerged as a trusted partner for industries seeking reliable and efficient packaging options.
Plastic pallets from Decade Products are manufactured from high-density polyethylene (HDPE) and are both cost effective and user friendly. Our product line includes Greystone pallets (rackable, beverage, smooth, nestable/stackable), KitBinpallets and thermoformed pallets.
Robinson Industries reduces operational costs and worker injuries through providing superior-quality plastic pallets. We sell pallets in a variety of sizes and styles. Robinson Industries is ready and able to meet diverse industry needs.
Fibertech Plastic pallets are an excellent alternative to wood pallets, offering cost-efficient solutions for strong, durable & washable pallets. Our unique angled leg design helps reduce forklift damage by enabling the fork tines to deflect off the leg rather than breaking or cutting the pallet. An optional lip prevents product slippage & facilitates transportation of stacked, empty pallets.
Some of the most common types of plastics used for plastic pallets include:
High-Density Polyethylene (HDPE): HDPE is a popular choice for plastic pallets due to its high strength and durability. It is resistant to impact and can withstand high loads, making it suitable for heavy-duty applications.
Polypropylene (PP): PP is a lightweight plastic commonly used for plastic pallets. It is cost-effective and has good chemical resistance.
Polyethylene Terephthalate (PET): PET is a durable plastic commonly used for injection-molded plastic pallets. It has good chemical resistance and can withstand high temperatures, making it suitable for use in the pharmaceutical and food industries.
Polycarbonate (PC): PC is a high-strength plastic commonly used for plastic pallets requiring high impact resistance. It is also resistant to heat and chemicals.
Acrylonitrile Butadiene Styrene (ABS): ABS is a strong, durable plastic commonly used for plastic pallets requiring high impact resistance. It is also resistant to chemicals and can withstand high temperatures.
Processes Used to Make Plastic Pallets
Three primary processes are used to manufacture plastic pallets: injection molding, structural foam molding, and thermoforming. Each process has its own set of benefits, which are discussed below:
Injection Molding: Injection molding is the most common process used to manufacture plastic pallets. In this process, molten plastic is injected into a mold and allowed to cool and solidify. The benefits of injection molding include the following:
High precision: Injection molding allows for precise control over the dimensions and shape of the pallets, ensuring consistency and accuracy.
High strength: Injection-molded pallets are stronger and more durable than pallets made by other processes, making them suitable for heavy-duty applications.
Wide range of sizes and shapes: Injection molding can be used to create pallets in a wide range of sizes and shapes, making it suitable for a variety of applications.
Cost-effective: Injection molding is a cost-effective process for the large-scale production of plastic pallets.
Structural Foam Molding: Structural foam molding is a process in which a foaming agent is added to the plastic before it is injected into the mold. The benefits of structural foam molding include:
Reduced weight: Adding a foaming agent reduces the weight of the pallets, making them easier to handle and transport.
Increased impact resistance: Structural foam-molded pallets have a higher impact resistance than solid plastic pallets, making them suitable for rough handling and heavy loads.
Reduced material cost: Using a foaming agent reduces the amount of plastic needed to produce each pallet, reducing material costs.
Thermoforming: Thermoforming is a process in which a sheet of plastic is heated and then formed into the desired shape using a mold. The benefits of thermoforming include:
Low tooling costs: Thermoforming molds are less expensive than injection molds, making thermoforming a cost-effective option for small-scale production runs.
Customizable: Thermoforming allows for a high degree of customization, making it suitable for applications that require a specific size or shape.
Reduced waste: Thermoforming produces less waste than other processes, as the excess plastic can be recycled.
In addition to the benefits listed above, plastic pallets offer several other advantages. They are more durable than wooden pallets and can last for many years, which helps to reduce replacement costs. They are also resistant to the elements, making them suitable for use in various environments. Finally, plastic pallets can be recycled at the end of their life, which helps to reduce waste and support sustainability efforts.
Factors Determining One’s Choice of Plastic Pallets
Different plastic pallets are chosen over others based on various factors such as the intended use, load capacity, durability, weight, and cost. For example, injection-molded pallets are known for their high load capacity and durability, making them popular for heavy-duty applications in the automotive and construction industries. Thermoformed pallets, on the other hand, are lightweight and cost-effective, making them ideal for one-way shipping and export. Finally, foam-molded pallets are also lightweight but have a lower load capacity than injection-molded pallets, making them suitable for light to medium-duty applications.
The specific needs of the application can also influence the choice of plastic for the pallet. For example, if the pallets will be used in a food processing facility, hygiene and ease of cleaning may be a priority. Pallets with smooth surfaces and rounded corners may be preferred in this case to avoid bacteria buildup. Another factor to consider is the compatibility of the plastic pallet with the equipment used in the facility. For example, some pallets may not be compatible with automated handling equipment, while others may require specialized equipment.
In addition, the environmental impact of the plastic pallet may also be a consideration. Some companies may prefer pallets made from recycled materials or those that can be recycled at the end of their life to reduce waste and support sustainability efforts. Ultimately, the choice of plastic pallet depends on the application’s specific needs, load requirements, durability, weight, cost, and environmental impact. By carefully considering these factors, companies can choose the best type of plastic pallet for their specific needs.
Limitations of Plastic Pallets
Plastic pallets do have some limitations. One of the main drawbacks of plastic pallets is their cost. They are typically more expensive than traditional wooden pallets. Additionally, plastic pallets are not as strong as wooden pallets and may not be suitable for certain heavy-duty applications.
Another limitation of plastic pallets is their environmental impact. While they are reusable and can be recycled at the end of their lifespan, plastic pallets are still made from non-renewable resources and can take hundreds of years to degrade in landfills. There is also concern about the potential release of microplastics into the environment during recycling.
Applications of Plastic Pallets
Plastic pallets are used in various applications across multiple industries because they are lightweight, easy to handle, and do not require fumigation or heat treatment before export. As a result of these and other benefits, plastic pallets are used by various industries, including:
Food and Beverage Industry: Plastic pallets are an ideal choice for the food and beverage industry due to their hygienic properties. They can be easily cleaned and sanitized, which helps to prevent the contamination of food products. Plastic pallets are also moisture resistant, making them ideal for use in humid environments such as cold storage facilities.
Pharmaceutical Industry: The pharmaceutical industry has strict regulations regarding the transportation and storage of medicines and medical equipment. Plastic pallets are lightweight, durable, and easy to clean, which makes them an ideal choice for the pharmaceutical industry.
Retail Industry: Retailers require pallets that are easy to handle, stack, and store. Plastic pallets are lightweight and consistent in size, which makes them easy to move around and stack. They are also resistant to damage, which means they can be reused multiple times.
Automotive Industry: The automotive industry requires pallets that can withstand heavy loads and rough handling. Injection-molded plastic pallets are known for their high load capacity and durability, making them a popular choice for the automotive industry.
Construction Industry: The construction industry requires pallets that are strong enough to hold heavy materials such as bricks and cement bags. Injection-molded plastic pallets are an ideal choice for the construction industry due to their high load capacity and durability.
Export Industry: Plastic pallets are ideal for the export industry because they do not require fumigation or heat treatment before being exported, as is the case with wooden pallets. They are also lightweight, which helps to reduce shipping costs.
Pharmaceutical Industry: The pharmaceutical industry requires pallets that are clean and hygienic. Plastic pallets are easy to clean and sanitize, which makes them an ideal choice for the pharmaceutical industry.
Choosing the Proper Plastic Pallets Supplier
To make sure you have the most beneficial outcome when purchasing Plastic Pallets from a Plastic Pallets Supplier, it is important to compare several plastic pallet suppliers using our list of Plastic Pallets suppliers. Each Plastic Pallets supplier has a business profile page that highlights their areas of experience and capabilities and a contact form to directly communicate with the supplier for more information or request a quote. Review each Plastic Pallets company website using our proprietary website previewer to get an idea of what each company specializes in, and then use our simple RFQ form to contact multiple Plastic Pallets companies with the same message.
Plastic Pallet Informational Video
Plastic Pallets Power Pages
Plastic pallets are rigid structures that provide mechanical stability to a bulk quantity of goods during handling to preserve their quality. Handling includes all activities related to lifting, moving from one point to another, stacking, product storage, and long-distance transportation by land or sea...
Shipping pallets are packaging materials which provide support on the pallet during transportation (i.e., marine shipment, land transportation). They are rigid, flat panels that provide stability to the goods during lifting (using a forklift or pallet jack), stacking, and transportation...
A pallet stacker is a machine designed to assist the user in lifting, moving and handling palletized materials with ease. A pallet itself is a flat and horizontal structure used to support goods in a sturdy fashion. Manual pallet stackers make use...
A palletizer is an automated material handling machine used to stack and orient several individual products into a single load for a more convenient and economical method of handling, storage, and shipment. Palletizers are usually part of a bigger packaging process...
An automation system is an integration of sensors, controls, and actuators designed to perform a function with minimal or no human intervention. The field concerned in this subject is called Mechatronics which is an...
A robotic palletizer is a type of palletizer that employs a robotic arm to pick, orient, and place individual products and arrange them into a single stack of load. They are the next generation of palletizers, and they will supersede conventional palletizers...